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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Incident Investigation and Learning | 15% | - Learning and Improvement
|
| Process Safety Management Systems | 30% | - Management of Change
|
| Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Culture
|
| Hazard Identification and Risk Analysis | 25% | - Risk Evaluation and Control
|
| Measurement, Audit, and Continuous Improvement | 15% | - Audit and Assessment
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
As the temperature increases, the upper and lower flammability limits change in the following fashion:
- A. The upper limit decreases and the lower limit increases
- B. The upper limit increases and the lower limit decreases
- C. The upper limit decreases and the lower limit decreases
- D. The upper limit increases and the lower limit increases
Correct Answer: B 🗳️
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Which of the following is not essential to Conduct of Operations:
- A. Defining roles and responsibilities
- B. Widely understood but unwritten ways the work is accomplished
- C. A strong process safety culture
- D. Establishing standards for performance
Correct Answer: B 🗳️
Explanation: Only visible for Exam4Free members. You can sign-up / login (it's free).

During a field inspection of the process piping in a production unit, a section of piping is identified as containing a dead leg in which stagnant liquid is trapped. It is determined that this dead leg branch line is used very infrequently. Assume that the plant is in a location where winter temperatures drop below 20°F (-7°C) and summer temperatures can exceed 90°F (32°C). Which of the following are valid process safety reasons to remove the line? (Select all that apply)
- A. The current position of the line may be a tripping hazard
- B. Stagnant liquids in piping could result in accelerated corrosion
- C. Water could accumulate in the line and freeze during colder weather, potentially rupturing the piping
- D. The cost of removing the line will be greater if done at a later time
Correct Answer: B,C 🗳️
Explanation: Only visible for Exam4Free members. You can sign-up / login (it's free).

A chemical processor has a chlorine unloading facility shown in the sketch. The area has an ambient chlorine detector with audible alarm and a chemical operator is continually in attendance during the unloading operation. In the event of a leak, the action plan is to spray water on the leak and the contained spill to effect some dilution. Identify and discuss any negative consequences that might result from implementing this plan.
- A. There are no significant consequences if an operator is present
- B. The plan eliminates the need for detection systems
- C. Water spray may increase hazard by forming toxic/corrosive byproducts, spreading contamination, and increasing exposure risk
- D. Water spray always neutralizes chlorine safely with no risks
Correct Answer: C 🗳️
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Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.
- A. Third-party auditors are always less effective than internal auditors
- B. Third-party auditors eliminate the need for internal audits
- C. Third-party auditors provide independence but may lack site-specific knowledge and can be costly
- D. Third-party auditors only provide benefits with no disadvantages
Correct Answer: C 🗳️
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